Evaluation of stress–relieving heat treatment on mechanical properties and microstructure of friction-welded JIS S45C steel

Alexander Eka Susanto, Gunawan Dwi Haryadi, Ismoyo Haryanto, Sulardjaka Sulardjaka, Sri Nugroho, I Made Wicaksana Ekaputra

Abstract


This research evaluates the effect of stress-relieving post-weld heat treatment (PWHT) on the mechanical properties and microstructure of friction-welded JIS S45C steel joints. The PWHT was conducted at 500 °C for 1 hour. Tensile and Vickers microhardness tests were performed on both as-welded and heat-treated specimens. The tensile tests showed that fracture consistently occurred in the base metal, confirming good weld quality. Stress-relieved specimens showed a 3% increase in elongation compared to the as-welded condition, indicating improved plasticity. The Vickers microhardness tests revealed around 10% decrease in hardness at the weld center zone (from 293 HV to 267 HV) and heat-affected zone (from 245 HV to 224 HV) after treatment. Metallographic observation indicated coarsening of the pearlite phase due to thermal exposure.


Keywords


JIS S45C, PWHT, rotary-friction welding, stress-relieving, Vickers micro-hardness

Full Text:

PDF

References


O. T. Johnson, E. N. Ogunmuyiwa, A. U. Ude, N. Gwangwava, and R. Addo-Tenkorang, "Mechanical properties of heat-treated medium carbon steel in renewable and biodegradable oil," in Procedia Manufacturing, Elsevier B.V., 2019, pp. 229–235. doi: 10.1016/j.promfg.2019.05.032.

I. Ekaputra, Y. Akas Wibisono, G. Dwi Haryadi, and J. Teknik Mesin, “Carbon size and temperature effects to jis s45c carburized steels,†pp. 297–303, 2024, doi: 10.21776/jrm.v15i3.1499.

G. D. Haryadi, A. Fredy Utomo, I. Made, and W. Ekaputra, “Pengaruh variasi temperatur quenching dan media pendingin terhadap tingkat kekerasan baja AISI 1045,†2021. [Online]. Available: https://jurnal.polines.ac.id/index.php/rekayasa

Y. Morisada, T. Shirasawa, and H. Fujii, "Medium and high carbon steel joints formed by friction welding below A1 temperature," Science and Technology of Welding and Joining, vol. 25, no. 5, pp. 438–445, Jul. 2020, doi: 10.1080/13621718.2020.1738663.

H. Ghari, A. Taherizadeh, B. Sadeghian, B. Sadeghi, and P. Cavaliere, "Metallurgical characteristics of aluminum-steel joints manufactured by rotary friction welding: A review and statistical analysis," Journal of Materials Research and Technology, vol. 30, pp. 2520–2550, May 2024, doi: 10.1016/j.jmrt.2024.03.089.

X. Xu, G. You, Y. Ding, X. Tong, L. Zai, and Q. Liu, "Microstructure and mechanical properties of inertia friction welded joints between high-strength low-alloy steel and medium carbon steel," J Mater Process Technol, vol. 286, p. 116811, Dec. 2020, doi: 10.1016/J.JMATPROTEC.2020.116811.

H. Gong, M. Liu, T. Zhang, Y. He, Y. Wu, and Z. Yu, "Study on residual stress and optimization of welding parameters in linear friction welding of TC17 Titanium Alloy," Materials, vol. 15, no. 24, Dec. 2022, doi: 10.3390/ma15248963.

A. R. Beeravolu, N. K. Babu, M. K. Talari, A. U. Rehman, and P. Srirangam, "Influence of microstructure and mechanical properties of dissimilar rotary friction welded inconel to stainless steel joints," Materials, vol. 16, no. 8, Apr. 2023, doi: 10.3390/ma16083049.

P. Q. Trung, B. D. Khanh, and D. D. Qui, "A study of annealing effects on the joints of a rotary friction welds of AISI 1030 Steel," Key Eng Mater, vol. 969, pp. 73–78, 2023, doi: 10.4028/p-NB1vbs.

L. Uhlenberg et al., "Fatigue strength assessment of friction welds under consideration of residual stress," Materials, vol. 17, no. 13, Jul. 2024, doi: 10.3390/ma17133130.

I. A. Soomro et al., "Postweld heat treatment of rotary friction welded AISI 1018 steel: microstructure, mechanical properties and corrosion resistance evaluation," Welding International, 2024, doi: 10.1080/09507116.2024.2435481.

H. Ma, G. Qin, P. Geng, F. Li, X. Meng, and B. Fu, "Effect of post-weld heat treatment on friction welded joint of carbon steel to stainless steel," J Mater Process Technol, vol. 227, pp. 24–33, Jan. 2016, doi: 10.1016/j.jmatprotec.2015.08.004.

E. Priymak, Z. Boumerzoug, A. Stepanchukova, and V. Ji, "Residual stresses and microstructural features of rotary-friction-welded from dissimilar medium carbon steels," Physics of Metals and Metallography, vol. 121, no. 13, pp. 1339–1346, Dec. 2020, doi: 10.1134/S0031918X20130165.

S. Han, S. N. Melkote, M. S. Haluska, and T. R. Watkins, "White layer formation due to phase transformation in orthogonal machining of AISI 1045 annealed steel," Materials Science and Engineering: A, vol. 488, no. 1–2, pp. 195–204, Aug. 2008, doi: 10.1016/J.MSEA.2007.11.081.

H. Firmanto, S. Candra, M. A. Hadiyat, Y. P. Triastomo, and I. Wirawan, "Tensile strength and microstructure of rotary friction-welded carbon steel and stainless steel joints," Journal of Manufacturing and Materials Processing, vol. 7, no. 1, Feb. 2023, doi: 10.3390/jmmp7010007.

ASTM, "Practice for microetching metals and alloys," Jun. 01, 2015, ASTM International, West Conshohocken, PA. doi: 10.1520/E0407-07R15E01.

ASTM, "ASTM E8/E8M − 13a standard test methods for tension testing of metallic materials," 2016, doi: 10.1520/E0008_E0008M-13A.

ASTM, "Test method for microindentation hardness of materials," Jun. 01, 2017, ASTM International, West Conshohocken, PA. doi: 10.1520/E0384-17.

H. E. Emre and R. Kaçar, "Effect of post weld heat treatment process on microstructure and mechanical properties of friction welded dissimilar drill pipe," Materials Research, vol. 18, no. 3, pp. 503–508, May 2015, doi: 10.1590/1516-1439.308114.

A. R. Mcandrew and B. C. D. Flipo, "Linear friction welding for near net shape manufacturing of titanium alloy Ti-6Al-4V aerospace components," 2018.

A. U. Rehman, N. K. Babu, M. K. Talari, Y. S. Usmani, and H. Al-Khalefah, "Microstructure and mechanical property correlation between rotary friction welded nitinol–nitinol joints," Front Mater, vol. 8, Nov. 2021, doi: 10.3389/fmats.2021.726383.

A. Hasçalik, E. Ünal, and N. Özdemir, "Fatigue behaviour of AISI 304 steel to AISI 4340 steel welded by friction welding," J Mater Sci, vol. 41, no. 11, pp. 3233–3239, Jun. 2006, doi: 10.1007/s10853-005-5478-7.

M. Maalekian, "Friction welding - Critical assessment of literature," Nov. 2007. doi: 10.1179/174329307X249333.

S. Celik and I. Ersozlu, "Investigation of the mechanical properties and microstructure of friction welded joints between AISI 4140 and AISI 1050 steels," Mater Des, vol. 30, no. 4, pp. 970–976, Apr. 2009, doi: 10.1016/j.matdes.2008.06.070.

N. Switzner, Z. Yu, M. Eff, T. Lienert, and A. Fonseca, "Microstructure and mechanical property variations within inertia friction-welded joints of stainless steel to steel: Within-joint microstructure and mechanical property distributions must be considered when designing novel applications for dissimilar friction welding," International Journal of Advanced Manufacturing Technology, vol. 95, no. 9–12, pp. 4327–4340, Apr. 2018, doi: 10.1007/s00170-017-1568-3.

G. M. Evans and C. M. Evans, "the effect of stress relieving on the microstructure and properties of c-mn all-weld-metal deposits. the effect of stress relieving on the microstructure and properties of c-mn all-weld metal deposits stress relieving benefits the impact toughness of weld deposits with low concentrations of C and Mn," 1984. [Online]. Available: https://www.researchgate.net/publication/277011176




DOI: http://dx.doi.org/10.30811/jpl.v23i3.6522

Refbacks

  • There are currently no refbacks.




Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Lisensi Creative Commons

Ciptaan disebarluaskan di bawah Lisensi Creative Commons Atribusi-BerbagiSerupa 4.0 Internasional .

 

Alamat Surat :

Politeknik Negeri Lhokseumawe
Jl. Banda Aceh-Medan Km 280
Buketrata, Lhokseumawe, 24301, Aceh, Indonesia