The impact of material selection and design on the environment in the process of making press tools for garment hanging products in sustainable manufacturing

Radhi Nurvian Amrullah, Syamsul Hadi, Muhammad Akhlis Rizza, Eko Yudiyanto, Safian Sharif, Mohd Azlan Suhaimi

Abstract


The design and material selection used during the manufacturing process significantly impact the environment due to their energy consumption and waste production, including carbon dioxide emissions. This study used the LCA tool eco-indicator to evaluate the environmental impact of producing clothes-hanging machines. Two different press tool designs were analyzed, each using other materials for punch and die. The results indicate that the press tool design 2 with SKD11 punch and die is suitable for long-term use but emits the highest CO2 emissions at 102.33 kg CO2. In contrast, the press tool design 1 with S45C punch and die is suitable for short-term use but emits the lowest CO2 emissions at 69.72 kg CO2.


Keywords


Material, design, press tool, sustainable manufacturing.

Full Text:

PDF

References


B. Basrullah, A. Asmed, and N. Nusyirwan, “SimulasiPerancangan Press Tool Cylinder Head Gasket (3X –E 1181–00) Sepeda Motor Yamaha F1ZR,” JurnalTeknikMesin, vol. 10, no. 2, pp. 9–18, Jul. 2019, doi: 10.30630/jtm.10.2.180.

M. A. SUYUTI, “RANCANG BANGUN PRESS TOOL UNTUK ALAT BENDING PELAT TIPE DIE-V AIR BENDING,” Machine : JurnalTeknikMesin, vol. 6, no. 1, pp. 39–44, Apr. 2020, doi: 10.33019/jm.v6i1.1396.

A. Sulaeman and A. Santosa, “SIMPLE PRESS TOOL DESIGN AS A SUPPORTING TOOL FOR FORMING PLATES WITH A THICKNESS OF 3 MM,” Journal of Mechanical and Manufacture, vol. 3, no. 1, pp. 71–76, Nov. 2023, doi: 10.31949/jmm.v3i1.6604.

M. A. Suyuti, M. Iswar, R. Nur, and E. Erniyanti, “DesainKonstruksi Press Tool SebagaiAlat Bending Bentuk V DenganGaris Bending Max. 300mm,” JurnalSinergiJurusanTeknikMesin, vol. 17, no. 1, p. 48, Dec. 2019, doi: 10.31963/sinergi.v17i1.1592.

R. Maiman, R. PratamaSyael, M. Mulyadi, D. Budiman, and Y. Yetri, “Rancangan Press Tool PembuatKomponenPenumpuDongkrakPantograf,” Manutech : JurnalTeknologiManufaktur, vol. 14, no. 02, pp. 94–102, Dec. 2022, doi: 10.33504/manutech.v14i02.216.

K. Muhammad and Y. Syahrullah, “Penerapan Life Cycle Assessment (LCA) untukMengurangiDampakLingkunganpada Proses Produksi IKM KnalpotPurbalingga,” SPECTA Journal of Technology, vol. 6, no. 1, pp. 1–9, Apr. 2022, doi: 10.35718/specta.v6i1.287.

M. A. Suyuti, A. H. Razak, P. Gautama, M. A. Murtadha, D. H. Wahyuningsi, and W. Wiranto, “RancangBangunAlatCetak Material KompositDenganSistemTekan,” JurnalTeknikMesinSinergi, vol. 20, no. 1, Apr. 2022, doi: 10.31963/sinergi.v20i1.3485.

R. Prabowo and A. P. Suryanto, “IMPLEMENTASI LEAN DAN GREEN MANUFACTURING GUNA MENINGKATKAN SUSTAINABILITY PADA PT. SEKAR LIMA PRATAMA,” Jurnal SENOPATI : Sustainability, Ergonomics, Optimization, and Application of Industrial Engineering, vol. 1, no. 1, pp. 52–63, Sep. 2019, doi: 10.31284/j.senopati.2019.v1i1.535.

M. GEUEKE, “Sustainable tool technology: Wood-based forming tools,” May 2023, pp. 1967–1976. doi: 10.21741/9781644902479-212.

T. S. Singhalet al., “Eco-Design of Products and Processes: A Review on Principles and Tools for Sustainable Manufacturing,” E3S Web of Conferences, vol. 505, p. 01033, Mar. 2024, doi: 10.1051/e3sconf/202450501033.

C. Feng and S. Huang, “The Analysis of Key Technologies for Sustainable Machine Tools Design,” Applied Sciences, vol. 10, no. 3, p. 731, Jan. 2020, doi: 10.3390/app10030731.

L. Sterle, D. Grguraš, M. Kern, and F. Pušavec, “Sustainability Assessment of Advanced Machining Technologies,” Strojniškivestnik – Journal of Mechanical Engineering, vol. 65, no. 11–12, pp. 671–679, Nov. 2019, doi: 10.5545/sv-jme.2019.6351.

W. Haanstra, W.-J.Rensink, A. Martinetti, J. Braaksma, and L. van Dongen, “Design for Sustainable Public Transportation: LCA-Based Tooling for Guiding Early Design Priorities,” Sustainability, vol. 12, no. 23, p. 9811, Nov. 2020, doi: 10.3390/su12239811.

H. Bhogade, “Modelling of Integral Parts of Press Tool,” Int J Res ApplSciEngTechnol, vol. 7, no. 3, pp. 1267–1271, Mar. 2019, doi: 10.22214/ijraset.2019.3229.

S. Basic, A. Hollberg, A. Galimshina, and G. Habert, “A design integrated parametric tool for real-time Life Cycle Assessment – Bombyx project,” IOP ConfSer Earth Environ Sci, vol. 323, no. 1, p. 012112, Aug. 2019, doi: 10.1088/1755-1315/323/1/012112.

M. M. Bjørnbet and S. S. Vildåsen, “Life Cycle Assessment to Ensure Sustainability of Circular Business Models in Manufacturing,” Sustainability, vol. 13, no. 19, p. 11014, Oct. 2021, doi: 10.3390/su131911014.

L. Jia, J. Chu, L. Ma, X. Qi, and A. Kumar, “Life Cycle Assessment of Plywood Manufacturing Process in China,” Int J Environ Res Public Health, vol. 16, no. 11, p. 2037, Jun. 2019, doi: 10.3390/ijerph16112037.

J. Výtisk, V. Kočí, S. Honus, and M. Vrtek, “Current options in the life cycle assessment of additive manufacturing products,” Open Engineering, vol. 9, no. 1, pp. 674–682, Dec. 2019, doi: 10.1515/eng-2019-0073.

P. Katarzyna, P. Izabela, B.-W.Patrycja, K. Weronika, and T. Andrzej, “LCA as a Tool for the Environmental Management of Car Tire Manufacturing,” Applied Sciences, vol. 10, no. 20, p. 7015, Oct. 2020, doi: 10.3390/app10207015.

A. Haruna, N. Shafiq, O. A. Montasir, S. Haruna, and M. Mohammed, “Design, Material Selection and Manufacturing for Sustainable Construction: An Analytical Network Process Approach,” IOP ConfSer Earth Environ Sci, vol. 476, no. 1, p. 012006, Apr. 2020, doi: 10.1088/1755-1315/476/1/012006.

S. Kumar, A. Goel, and G. Kumar Singh, “Intricate Analysis of Potential Materials for Sustainable Product Development,” European Journal of Sustainable Development, vol. 8, no. 4, p. 114, Oct. 2019, doi: 10.14207/ejsd.2019.v8n4p114.

Z. Zulfahmi, “Desaindanfabrikasipatokrintanganlapangan golf bahan polymeric foam yang diperkuatserattandankosongkelapasawit,” Jurnal POLIMESIN, vol. 16, no. 1, p. 14, Jun. 2018, doi: 10.30811/jpl.v16i1.550.

F. Marpaunget al., “Design and simulation of offshore crane structure with capacity of 400 ton,” JurnalPolimesin, vol. 22, no. 2, p. 186, Apr. 2024, doi: 10.30811/jpl.v22i2.4162.

A. Ariyantoet al., “Design and manufacturing of Welded Vacuum Testing (WVT) tool,” JurnalPolimesin, vol. 22, no. 3, p. 334, Jul. 2024, doi: 10.30811/jpl.v22i3.5024.

F. S. HashemiSohi, S. Mansour, and A. Dehghanian, “Multi-objective optimization for selecting sustainable materials with simultaneous consideration of several components in a product,” International Journal of Sustainable Engineering, vol. 15, no. 1, pp. 107–121, Dec. 2022, doi: 10.1080/19397038.2022.2080888.

M. Gopal, H. G. Lemu, and E. M. Gutema, “Sustainable Additive Manufacturing and Environmental Implications: Literature Review,” Sustainability, vol. 15, no. 1, p. 504, Dec. 2022, doi: 10.3390/su15010504.

Y. Windrianto, D. R. Lucitasari, and I. Berlianty, “PENGUKURAN TINGKAT EKO-EFISIENSI MENGGUNAKAN METODE LIFE CYCLE ASSESSMENT (LCA) UNTUK MENCIPTAKAN PRODUKSI BATIK YANG EFISIEN DAN RAMAH LINGKUNGAN (StudiKasus di UKM Sri KuncoroBantul),” OPSI, vol. 9, no. 2, p. 143, Dec. 2016, doi: 10.31315/opsi.v9i2.2324.

M. GOEDKOOP, “The Eco-indicator 99 Methodology,” Journal of Life Cycle Assessment, Japan, vol. 3, no. 1, pp. 32–38, 2007, doi: 10.3370/lca.3.32.

Y. Furuya, H. Nishikawa, H. Hirukawa, N. Nagashima, and E. Takeuchi, “Catalogue of NIMS fatigue data sheets,” SciTechnolAdv Mater, vol. 20, no. 1, pp. 1055–1072, Dec. 2019, doi: 10.1080/14686996.2019.1680574.

N. Pulos and S. Kakar, “Hand and Wrist Injuries,” Clin Sports Med, vol. 37, no. 2, pp. 217–243, Apr. 2018, doi: 10.1016/j.csm.2017.12.004.

S. Hadi and Z. F. Emzain, “PENGGANTUNG PAKAIAN,” 2023 Accessed: Oct. 16, 2024. [Online]. Available: https://pdki-indonesia.dgip.go.id/detail/94975e359b37c394c0e00dd605614385128db1c85c3ed2dfc6751d7d6b042593?nomor=S00202307711&type=patent&keyword=penggantung




DOI: http://dx.doi.org/10.30811/jpl.v22i5.5457

Refbacks

  • There are currently no refbacks.




Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

 

  

    

    

Lisensi Creative Commons

Ciptaan disebarluaskan di bawah Lisensi Creative Commons Atribusi-BerbagiSerupa 4.0 Internasional .

 

Alamat Surat :

Politeknik Negeri Lhokseumawe
Jl. Banda Aceh-Medan Km 280
Buketrata, Lhokseumawe, 24301, Aceh, Indonesia