Improving safety design for gas pipeline installation via horizontal directional drilling: a pipe stress analysis approach

Mochamad Yusuf Santoso, Mades Darul Khairiansyah, Raya Fitrian Hernasa

Abstract


Horizontal Directional Drilling (HDD) has today emerged as a significant and efficient Horizontal Directional Drilling (HDD) has today emerged as a significant and efficient technique for installing pipelines for a variety of purposes, including the production of oil, natural gas, water, sewer, electrical, and telecommunications. Due to the complexity of the technology and the intricate interplay of numerous processes, the safety risks associated with process uncertainty are substantial. However, risk analysis for HDD projects is generally done using qualitative methods. One of the most common factors used for HDD risk assessment is Pipe Stress Analysis (PSA). In this article, a combination of material evaluation and PSA for HDD safety design is suggested to improve the risk analysis. The evaluation will commence with an assessment of the material, followed by an examination of the wall thickness. Subsequently, an analysis of HDD design and pipe stress will be conducted. Using 10-inch API 5L Gr. B pipe, the safety design was successfully tested for a gas pipe project. When using HDD, a natural bend value of no less than 415.3 meters must have a horizontal length of 168 meters. According to the curvature, the length of the entire pipe is 169.03 meters. The combined installation stress was less than 1, while the combined operation stress was 114.87 MPa. These two values met the criteria specified in the standard. Overall, those steps were able to ensure that the HDD installation design is safe for construction.


Keywords


Gas pipeline, horizontal directional drilling, material evaluation, pipe stress analysis, installation safety.

Full Text:

PDF

References


X. Yan, S. T. Ariaratnam, S. Dong, and C. Zeng, “Horizontal directional drilling: State-of-the-art review of theory and applications,” Tunnelling and Underground Space Technology, vol. 72, pp. 162–173, Feb. 2018, doi: 10.1016/j.tust.2017.10.005.

S. T. Ariaratnam and J. S. Lueke, “Post construction evaluation of the annular space region in horizontal directional drilling,” in Proceedings of NASTT No-Dig 2002 Conference, Montreal: North American Society for Trenchless Technology, 2002.

B. Ma and M. Najafi, “Development and applications of trenchless technology in China,” Tunnelling and Underground Space Technology, vol. 23, no. 4, pp. 476–480, Jul. 2008, doi: 10.1016/j.tust.2007.08.003.

M. Krechowicz, W. Gierulski, S. Loneragan, and H. Kruse, “Human and Equipment Risk Factors Evaluation in Horizontal Directional Drilling Technology Using Failure Mode and Effect Analysis,” Management and Production Engineering Review, vol. 12, no. 2, pp. 45–56, Jun. 2021, doi: 10.24425/mper.2021.137677.

M. Gierczak, “The qualitative risk assessment of MINI, MIDI and MAXI horizontal directional drilling projects,” Tunnelling and Underground Space Technology, vol. 44, pp. 148–156, Sep. 2014, doi: 10.1016/j.tust.2014.07.010.

A. Tabesh, M. Najafi, Z. Kohankar, M. M. Mohammadi, and T. Ashoori, “Risk Identification for Pipeline Installation by Horizontal Directional Drilling (HDD),” in Pipelines 2019, Reston, VA: American Society of Civil Engineers, Jul. 2019, pp. 141–150. doi: 10.1061/9780784482506.015.

M. Krechowicz and A. Krechowicz, “Risk Assessment in Energy Infrastructure Installations by Horizontal Directional Drilling Using Machine Learning,” Energies (Basel), vol. 14, no. 2, p. 289, Jan. 2021, doi: 10.3390/en14020289.

D. P. Huey, J. D. Hair, and K. B. McLeod, “ Installation Loading and Stress Analysis Involved with Pipelines Installed by Horizontal Directional Drilling,” in Proceedings of the North American Society for Trenchless Technology Conference, New Orleans, 1996, p. 692.

R. OladunjoyeOwowa, C. V. Ossia, C. O. Akhigbemidu, and R. O. Owowa, “Analyses of Pipelines for Deep Horizontal Directional Drilling Installation,” American Journal of Mechanical Engineering, vol. 4, no. 4, pp. 153–162, 2016, doi: 10.12691/ajme-4-4-4.

F. T. Olumoko and C. V. Ossia, “Stress Analysis of Buried Pipeline Installed by Horizontal Directional Drilling Using ANSYS Finite Element Software,” World Journal of Engineering and Technology, vol. 07, no. 03, pp. 365–378, 2019, doi: 10.4236/wjet.2019.73027.

L. Cai, G. Xu, M. A. Polak, and M. Knight, “Horizontal directional drilling pulling forces prediction methods – A critical review,” Tunnelling and Underground Space Technology, vol. 69, pp. 85–93, Oct. 2017, doi: 10.1016/j.tust.2017.05.026.

F. T. Olumoko and C. V. Ossia, “Stress Analysis of Buried Pipeline Installed by Horizontal Directional Drilling Using ANSYS Finite Element Software,” World Journal of Engineering and Technology, vol. 07, no. 03, pp. 365–378, 2019, doi: 10.4236/wjet.2019.73027.

M. D. H. C. Peiris, W. L. Perera, and G. I. P. De Silva, “Study of the Effect of Sulphide Stress Corrosion on the Load Bearing Capability of API 5L Grade B Steel used in Petroleum Pipelines,” Engineer: Journal of the Institution of Engineers, Sri Lanka, vol. 53, no. 2, p. 13, Apr. 2020, doi: 10.4038/engineer.v53i2.7408.

American Petroleum Institute, Specification for Line Pipe. ANSI/API Specification 5L, 45th ed. Washington: American Petroleum Institute, 2012.

American Society of Mechanical Engineers, B31.8 Gas Transmission and Distribution Piping Systems. New York: American Society of Mechanical Engineers, 2016.

C. Dianita and T. V. Dmitrieva, “A Comparison of American, Norwegian, and Russian Standards in Calculating the Wall Thickness of Submarine Gas Pipeline,” Makara Journal of Technology, vol. 20, no. 1, pp. 45–48, 2016.

American Society of Civil Engineers (ASCE), Pipeline Design for Installation by Horizontal Directional Drilling : ASCE manual of practice, 2nd ed. Reston, VA: American Society of Civil Engineers (ASCE), 2014. doi: 10.1061/9780784413500.fm.

Pipeline Research Council International (PRCI), Installation of Pipelines by Horizontal Directional Drilling - An Engineering Design Guide, vol. PR-277-144507-Z01. Pipeline Research Council International (PRCI), 2015.doi: https://doi.org/10.55274/R0010542.

D. A. Willoughby, Horizontal Directional Drilling: Utility and Pipeline Applications. New York: The McGraw-Hill Companies, 2005.




DOI: http://dx.doi.org/10.30811/jpl.v22i3.5128

Refbacks

  • There are currently no refbacks.




Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

 

  

    

    

Lisensi Creative Commons

Ciptaan disebarluaskan di bawah Lisensi Creative Commons Atribusi-BerbagiSerupa 4.0 Internasional.

 

Mailing Address:

Politeknik Negeri Lhokseumawe

Jl. Banda Aceh-Medan
Km. 280,3, Buketrata, Mesjid Punteut, Blang Mangat,
Kota Lhokseumawe, 24301

Propinsi Aceh,
Indonesia