Evaluation Of Category III Overhead Tools Inspection Rig X PT. BMS

Bambang Yudho Suranta, Muhammad Hafiz Rahman, Akhmad Sofyan

Abstract


Overhead tool inspection is an important process in the oil and gas well drilling and maintenance industry. In harsh and hazardous environments, it is important to regularly monitor the physical condition and functionality of overhead tools. The use of overhead tools in the oil and gas industry has the advantage of lifting and moving heavy loads easily and safely. However, the use of heavy equipment also carries the risk of dangerous work accidents. The methodology in this research involves problem identification, literature review, research design, data collection, interpretation, analysis, and findings. The discussion emphasizes the meticulous inspection required for overhead tools, exemplified through the evaluation of traveling block, hook block, crown block, elevators, and elevator links. Each inspection, guided by API standards, ensures compliance, identifies potential hazards and prevents incidents in the inspection of overhead tools, various methods are used to ensure accurate inspection results and reduce the risk of failure during operation. This inspection involves techniques such as visual inspection and Non-Destructive Test (NDT) to test each overhead tools component which is guided by API SPEC 8A, API RP 8B and also API SPEC 8C. The main objective is to ensure that every aspect of the overhead tools has been carefully inspected and produces accurate inspection results. Thus, the risk of failure when inspecting overhead tools can be significantly reduced.The results indicate that the overhead tools inspected at PT. BSM meets API SPEC 8C standards. However, crucial findings, such as defects in crown block bearings and elevator safety pin issues, underscore the need for immediate attention. The conclusion emphasizes the importance of swift action to maintain safety and prevent further damage.


Keywords


Inspection, overhead tools, evaluation, visual inspection, non-destructive test.

Full Text:

PDF

References


Q. H. Edwan Kardena, “Petroleum Oil and Gas Industry Waste Treatment; Common Practice in Indonesia,” J Pet Environ Biotechnol, vol. 06, no. 05, 2015, doi: 10.4172/2157-7463.1000241.

O. Bello, C. Teodoriu, T. Yaqoob, J. Oppelt, J. Holzmann, and A. Obiwanne, “Application of Artificial Intelligence Techniques in Drilling System Design and Operations: A State of the Art Review and Future Research Pathways,” in All Days, SPE, Aug. 2016. doi: 10.2118/184320-MS.

P. A. Kelleher and K. R. Newman, “Analyzing Data from Hydraulic Workover and Coiled Tubing Services,” in Day 2 Wed, March 23, 2022, SPE, Mar. 2022. doi: 10.2118/209006-MS.

M. L. Heath, “Forum: Accidents associated with equipment,” Anaesthesia, vol. 39, no. 1. pp. 57–60, 1984. doi: 10.1111/j.1365-2044.1984.tb09458.x.

T. Vetterlein and S. Georgi, “Application of Magnetic Particle Inspection in the Field of the Automotive Industry.” [Online]. Available: https://www.ndt.net/?id=3605

A. Welding Society, “By Authority Of THE UNITED STATES OF AMERICA Legally Binding Document.”

“Nondestructive Examination SECTION V 2019 ASME Boiler and Pressure Vessel Code An International Code from IHS.” [Online]. Available: https://www.asme.org/shop/certification-accreditation.

J.-Y. Lee, D. Jiies, J. Bowler, and B. S. Biner, “Development of Modeling and Simulation for Magnetic Particle Inspection using Finite Elements,” 2003.

“American Petroleum Institute Purchasing Guidelines API ® Monogram ® Equipment Purchase API Spec 8C online at www.api.org/publications API Specification 8C 5th Specification for Drilling and Production Hoisting Equipment (PSL 1 and PSL 2) Table of Contents 1.0 Product 1.1 Products 1.2 Product Specification Level 2.0 Design Requirements 3.0 Documentation Requirements 3.1 Documentation 3.2 Deliver documentation 3.3 Purchase Order-Supplementary Requirements 4.0 Repair/Remanufacture Requirements,” 2012. [Online]. Available: www.api.org/publications

B. Hull and V. John, Non-Destructive Testing. London: Macmillan Education UK, 1988. doi: 10.1007/978-1-349-85982-5.

А. Тумасов and A. Tumasov, “The composite principles of harmonization of modern architecture in the historic environment,” Construction and Architecture, vol. 2, no. 2, pp. 70–72, Apr. 2014, doi: 10.12737/5953.

B. L. Gerike and A. A. Mokrushev, “Diagnostics of the Technical State of Bearings of Mining Machines Base Assemblies,” in IOP Conference Series: Materials Science and Engineering, Institute of Physics Publishing, Oct. 2017. doi: 10.1088/1757-899X/253/1/012012.

A. Khrystyuk and Y. Dobrydnyk, “Analysis of the elevator as an object of automation,” Modeling Control and Information Technologies, no. 5, pp. 44–45, Nov. 2021, doi: 10.31713/MCIT.2021.12.

J. Chen, “Design and research of detection tool for elevator trolley,” J Phys Conf Ser, vol. 2583, no. 1, p. 012004, Sep. 2023, doi: 10.1088/1742-6596/2583/1/012004.

S. T. Park and B. S. Yang, “An implementation of risk-based inspection for elevator maintenance,” Journal of Mechanical Science and Technology, vol. 24, no. 12, pp. 2367–2376, 2010, doi: 10.1007/s12206-010-1004-1.

“API Recommended Practice 8B.” [Online]. Available: www.api.org




DOI: http://dx.doi.org/10.30811/jpl.v22i1.4223

Refbacks

  • There are currently no refbacks.




Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

 

  

    

    

Lisensi Creative Commons

Ciptaan disebarluaskan di bawah Lisensi Creative Commons Atribusi-BerbagiSerupa 4.0 Internasional.

 

Mailing Address:

Politeknik Negeri Lhokseumawe

Jl. Banda Aceh-Medan
Km. 280,3, Buketrata, Mesjid Punteut, Blang Mangat,
Kota Lhokseumawe, 24301

Propinsi Aceh,
Indonesia