The effect of honeycomb and rectangular structures made with PLA 3D printing on the impact strength of sandwich composite

Ferry Setiawan, Rifal Ma'rifatulloh Sofyan, Ikbal Rizky Putra

Abstract


Composites with a sandwich structure with a core using polymer materials has been widely applied, 3D printing technology makes polymer structures with various geometric variations, but research on the influence of geometric shapes made with 3D printing machines with PLA materials bonded using a one-step manufacturing process with a hand lay up method is still not widely done. The purpose of this study is to determine the comparison of the impact strength of sandwich composite materials with core honeycomb and rectangular made from PLA 3D printing made with a one-step process manufacturing system with the hand layup method. The sandwich composite composition used is fiberglass as the face skin and the matrix uses epoxy resin, where this resin also functions as an adhesive. The absorption energy data obtained with the best value was a honeycomb core specimen with an average value of 3.2758 Joules compared to the absorption energy data from the rectangular core which had an average value of 3.1552 Joules. The impact price data obtained with the best value was the honeycomb core with an average value of 0.0225 J/mm2, when compared to the impact price data from the rectangular core which had an average value of 0.0217 J/mm2. From this study, it can be concluded that sandwich composites with honeycomb cores have better impact strength property values because they have a more compact arrangement of materials that are bonded to each other on 6 sides, and also because honeycomb structures have a higher weight of 20 grams compared to rectangular structures that weigh 18.


Keywords


Composite, sandwiches, PLA, 3D printing, hand lay-up.

Full Text:

PDF

References


K. S. Prakash, T. Nancharaih, and V. V. S. Rao, “Additive

Manufacturing Techniques in Manufacturing -An Overview,â€

Mater. Today Proc., vol. 5, no. 2, pp. 3873–3882, 2018, doi:

1016/j.matpr.2017.11.642.

N. Shahrubudin, T. C. Lee, and R. Ramlan, “An overview on

D printing technology: Technological, materials, and

applications,†Procedia Manuf., vol. 35, pp. 1286–1296, 2019,

doi: 10.1016/j.promfg.2019.06.089.

M. Srivastava, S. Rathee, V. Patel, A. Kumar, and P. G.

Koppad, “A review of various materials for additive

manufacturing: Recent trends and processing issues,†J.

Mater. Res. Technol., vol. 21, pp. 2612–2641, 2022, doi:

1016/j.jmrt.2022.10.015.

A. Mahmood, T. Akram, H. Chen, and S. Chen, “On the

Evolution of Additive Manufacturing (3D/4D Printing)

Technologies: Materials, Applications, and Challenges,â€

Polymers (Basel)., vol. 14, no. 21, 2022, doi:

3390/polym14214698.

A. Le Duigou, D. Correa, M. Ueda, R. Matsuzaki, and M.

Castro, “A review of 3D and 4D printing of natural fibre

biocomposites,†Mater. Des., vol. 194, p. 108911, 2020, doi:

1016/j.matdes.2020.108911.

L. G. Blok, M. L. Longana, H. Yu, and B. K. S. Woods, “An

investigation into 3D printing of fibre reinforced

thermoplastic composites,†Addit. Manuf., vol. 22, no.

November 2017, pp. 176–186, 2018, doi:

1016/j.addma.2018.04.039.

M. Venkatesulu, “International Journal of Research in

Aeronautical and Mechanical Engineering a Review of

Composite Materials: History, Types, Advantages, and

Applications Over Traditional Materials,†vol. 9, no. 04, pp.

–38, 2021.

D. Gay, S. V Hoa, and S. W. Tsai, Composite Materials

Composite Materials, vol. 368, no. March. 1994.

A. K. Kaw, Mechanics Composite Materials. 2006.

M. R. Ishak, M. Zuhri, M. Yusoff, N. Yidris, and N. Johari,

“Investigation of Different Facesheet Materials on

Compression Investigation of Different Facesheet Materials

on Compression Properties of,†Semin. Enau Kebangs., no.

April, pp. 129–132, 2019.

H. S. Bharath, D. Bonthu, S. Gururaja, P. Prabhakar, and M.

Doddamani, “Flexural response of 3D printed sandwich

composite,†Compos. Struct., vol. 263, no. February, p.

, 2021, doi: 10.1016/j.compstruct.2021.113732.

T. Li and L. Wang, “Bending behavior of sandwich composite

structures with tunable 3D-printed core materials,†Compos.

Struct., vol. 175, pp. 46–57, 2017, doi:

1016/j.compstruct.2017.05.001.

S. Brischetto and R. Torre, “Honeycomb Sandwich

Specimens Made of PLA and Produced Via 3D FDM Printing

Process : An Experimental Study,†2020, doi:

3844/jastsp.2020.54.69.

R. B. Kristiawan, F. Imaduddin, D. Ariawan, Ubaidillah, and

Z. Arifin, “A review on the fused deposition modeling (FDM)

D printing: Filament processing, materials, and printing

parameters,†Open Eng., vol. 11, no. 1, pp. 639–649, 2021,

doi: 10.1515/eng-2021-0063.

R. E. Prasetyaning Utomo, A. F. Hanafi, and A. Finali,

“Pengaruh Prosentase Infill pada Proses 3D Printing FDM

terhadap Sifat Mekanik,†J-Proteksion, vol. 6, no. 1, pp. 1–4,

, doi: 10.32528/jp.v6i1.4337.

K. Saeed et al., “Characterization of continuous carbon fibre

reinforced 3D printed polymer composites with varying fibre

volume fractions,†Compos. Struct., vol. 282, no. November

, p. 115033, 2022, doi:

1016/j.compstruct.2021.115033.

R. Hsissou, R. Seghiri, Z. Benzekri, M. Hilali, M. Rafik, and

A. Elharfi, “Polymer composite materials: A comprehensive

review,†Compos. Struct., vol. 262, no. December 2020, pp.

–3, 2021, doi: 10.1016/j.compstruct.2021.113640.

F. Setiawan, A. Dhimas, and W. Muh, “Journal of Applied

Mechanical Engineering and Renewable Energy ( Jamere )

Impact Test Experiment on Kenaf Fiber Reinforcing Resin

Composite With Hand Lay-Up Method,†vol. x, no. x, pp. 1–

, 2023.

N. Saba, M. Jawaid, and M. T. H. Sultan, An overview of

mechanical and physical testing of composite materials.

Elsevier Ltd, 2018. doi: 10.1016/B978-0-08-102292-4.000011.

R. L. Pambudi and H. Yudiono, “Pengaruh Orientasi Sudut

Serat Pandan Duri Terhadap Ketangguhan Impact Komposit

Sebagai Material Alternatif Bumper Mobil,†J. Kompetensi

Tek., vol. 12, no. 2, pp. 21–29, 2020, doi:

15294/jkomtek.v12i2.23329.

S. Cahyati and H. R. Aziz, “The Influence of Different Slicer

Software on 3d Printing Products Accuracy and Surface

Roughness,†J. Rekayasa Mesin, vol. 12, no. 2, pp. 371–380,

, doi: 10.21776/ub.jrm.2021.012.02.14.

A. Eko Nugroho, “Pengaruh Komposisi Resin Poliester

Terhadap,†vol. 5, no. 1, pp. 14–20, 2016.




DOI: http://dx.doi.org/10.30811/jpl.v22i4.3713

Refbacks

  • There are currently no refbacks.




Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Lisensi Creative Commons

Ciptaan disebarluaskan di bawah Lisensi Creative Commons Atribusi-BerbagiSerupa 4.0 Internasional .

 

Alamat Surat :

Politeknik Negeri Lhokseumawe
Jl. Banda Aceh-Medan Km 280
Buketrata, Lhokseumawe, 24301, Aceh, Indonesia