Design Analysis of Hydraulic Lifter Spreader Assy LRT Using Finite Element Method

Ampala Khoryanton; Gutomo Gutomo; Sugeng Irianto; Farikah Tono Putri; Ahmad  Hamim S

doi:10.30811/jpl.v21i1.3249

Design Analysis of Hydraulic Lifter Spreader Assy LRT Using Finite Element Method

Ampala Khoryanton, Gutomo Gutomo, Sugeng Irianto, Farikah Tono Putri, Ahmad Hamim S

Abstract

Spreader Assy is an integral part of the Jabodebek LRT train delivery. This part serves as an elevating device for the carriage. The installation of the spreader assembly to the train body poses a hazard to operators and work instruments, is too lengthy, and does not adhere to the Standard Operating Procedure (SOP). This issue is due to the implementation of the spreader assembly, which is still supported by crowbars, wood, and an iron plate. This study's objective is to analyze the design of the hydraulic lifter for the operator's convenience and safety when installing the spreader assembly. Hydraulic jack, base plate, and lifting plate are the primary components of this instrument. Based on FEA analysis, the stress that occurs in the hydraulic lifter construction after receiving the spreader assy load of 225.18 kg is between 3,312,239 N/m2 and 6,624,476 N/m2, whereas the yield strength of the SS400 material is 250,000,000 N/m2 because the stress is greater than the yield strength of the material. Since the maximum value is still well below the material's yield stress, it can be concluded that the hydraulic lifter construction can safely support the burden of the spreader assembly

Keywords

spreader assy, hydraulic lifter, FEA, hydraulic jack

Full Text:

PDF

References

Aziz, A., & Anggraeni, R. D. (2021). The Implementation of Occupational Safety and Health Law Enforcement In According To Law Number 1 of 1970 Concerning Work Safety And Act Number 36 of 2009 Concerning Health (Study at PT. Yamaha Indonesia). Jurnal Surya Kencana Tiga (The Dynamic of Law Problem and Justice), 1(1), 46-64.

Zhang, H., Qi, Q., & Tao, F. (2022). A multi-scale modeling method for digital twin shop-floor. Journal of Manufacturing Systems, 62, 417-428.

Sachin Wangikar, A. P. (2015). Design and Buckling Analysis of Multistage Hydraulic Lifter. International Research Journal of Engineering and Technology (IRJET), 2(8), 1953 - 1957.

K.Sainath, M. A. (2014). Design of Mechanical Hydraulic Jack. IOSR Journal of Engineering (IOSRJEN), 04(07), 15 - 28.

Meladiyani, E., Permana, B., Marsudi, M., & Zayadi, A. (2019). Perancangan Alat Pengangkat Sistem Hidrolik Tipe H Pada Tempat Pencucian Mobil Dengan Kapasitas Maximum 2.5 Ton. Jurnal Ilmiah Giga, 21(1), 33-43

Prihatin, J. Y., Kustanto, H., & Pambudi, S. (2018). Kajian Dongkrak Hidrolik Botol Kapasitas 2 Ton Terhadap Pengaruh Variasi Posisi Pemasangan Manometer, Sae Oli Dan Jarak Langkah Pemompaan. Simetris: Jurnal Teknik Mesin, Elektro dan Ilmu Komputer, 9(1), 547-550.

Pradipta, S. K. (2021). Perancangan Hydraulic Lifting Platform Untuk Alat Bantu Proses Produksi Di PT Wijaya Karya Industri & Konstruksi Pabrik Fabrikasi Baja 2 Tangerang (Doctoral dissertation, Universitas Gadjah Mada).

Ramadan, R., & Budijono, A. P. (2018). Rancang Bangun Modifikasi Hydraulic Jack Manual Menjadi Electric. Jurnal Rekayasa Mesin, 4(03).

Jing, L. I. U. The Application of 2D-3D Mixed Graphics in the Teaching of Graphic Advertising Design.

Mazzucca, S., Tabak, R. G., Pilar, M., Ramsey, A. T., Baumann, A. A., Kryzer, E., ... & Brownson, R. C. (2018). Variation in research designs used to test the effectiveness of dissemination and implementation strategies: a review. Frontiers in public health, 6, 32.

Yan, L., Lim, J. L., Lee, J. W., Tia, C. S. H., O’Neill, G. K., & Chong, D. Y. (2020). Finite element analysis of bone and implant stresses for customized 3D-printed orthopaedic implants in fracture fixation. Medical & biological engineering & computing, 58(5), 921-931.

Peng, K., Zhou, J., Zou, Q., & Song, X. (2020). Effect of loading frequency on the deformation behaviours of sandstones subjected to cyclic loads and its underlying mechanism. International Journal of Fatigue, 131, 105349.

Daryono, Suwarsono, & Nusantara, F. (2022, July). Analysis of disability lifter design utilizing hydraulic lifter. In AIP Conference Proceedings (Vol. 2453, No. 1, p. 020005). AIP Publishing LLC.

Sun, Y., Wang, D., Lang, M., & Zhou, X. (2019). Solving the time-dependent multi-trip vehicle routing problem with time windows and an improved travel speed model by a hybrid solution algorithm. Cluster Computing, 22(6), 15459-15470.

Ezhov, Y., Zub, I., & Zhuravlev, A. (2021, December). Simulation model as a tool for handling equipment operation diagnostics. In Journal of Physics: Conference Series (Vol. 2131, No. 3, p. 032062). IOP Publishing.

DOI: http://dx.doi.org/10.30811/jpl.v21i1.3249