Study on process parameters effects to burr height in drilling of Aluminium 6061 alloy sheet on CNC milling machine

Nguyen Huu Tho, Nguyen V. A. Duy, Dinh Tien Dung, Nguyen M. Huy, Nguyen V. Thanh, Jannifar Jannifar

Abstract


Productivity and quality of drilling are also of interest, have been paid more attention on the size of burr through the cleaning process. The presence of burr on drilled workpieces creates problems not only in the processing but also in the assembly line, affecting the accuracy of the assembly. Many factors have significant impacts on the burr height such as spindle speed, cutting feed and drill bit diameter. In this paper, the experiment investigation of those process parameters to burr height is implemented, then Taguchi-based approach is used to determine the influence density of each factors. Moreover, artificial neural network model is applied to predict the burr height based on the three input factors. The experiment results showed that the two most important factors affecting the burr are the speed of the spindle and the feed rate. The factors realized to be significant for burr formulation such as an 8 mm drill bit diameter, a CNC spindle speed of 2500 rpm, and feed rate of 70 mm/rev, which will result in the smallest output in terms of the height of the obtained burr is 0.12792 mm.


Keywords


Drilling; Optimal parameters; CNC machine; burr height; Experiments

Full Text:

PDF

References


Heinz Tschätsch, Anette Reichelt. Applied Machining Technology, Springer; 2009th edition

Pilny L, De Chiffre L, Piska M, Villumsen MF. Hole quality and burr reduction in drilling aluminium sheets. CIRP Journal of Manufacturing Science and Technology. 2012;5:102-107. https://doi.org/10.1016/j.cirpj.2012.03.005

Reddy Sreenivasulu, Chalamalasetti SrinivasaRao, Modelling, Simulation and Experimental validation of Burr size in Drilling of Aluminium 6061 alloy, Procedia Manufacturing, Volume 20, 2018, Pages 458-463, ISSN 2351-9789, https://doi.org/10.1016/j.promfg.2018.02.067.

Gao XJ, Li H, Liu Q, Zou P, Liu F. Simulation of Stainless Steel Drilling Mechanism Based on Deform-3D. AMR 2010;160–162:1685–90. https://doi.org/10.4028/www.scientific.net/amr.160-162.1685..

Gardner, J. D, & Dornfeld, D. (2006). Finite Element Modeling of Drilling Using DEFORM. UC Berkeley: Laboratory for Manufacturing and Sustainability. Retrieved from https://escholarship.org/uc/item/9xg0g32g

G. M. Dhote, Ankit J. Wagh, Palash Chopde, Lokesh Bhatri, Nikita Khelkar. "Burr Size Analysis in Drilling Process for Different Alloys Using Image Processing Technique." International Research Journal of Engineering and Technology (IRJET), Volume: 04 Issue: 03, 2017, e-ISSN: 2395 -0056.

Takashi MATSUMURA, Jürgen LEOPOLD, Simulation of Drilling Process for Control of Burr Formation, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 2010, Volume 4, Issue 5, Pages 966-975, Released August 31, 2010, Online ISSN 1881-3054, https://doi.org/10.1299/jamdsm.4.966

P. Preś, W. Skoczyński, K. Jaśkiewicz, Research and modeling workpiece edge formation process during orthogonal cutting, Archives of Civil and Mechanical Engineering, V.14, No.4, 2014, pp. 622-635, https://doi.org/10.1016/j.acme.2014.01.003.

Nripen Mondal, Biswajit Sing Sardar, Ranendra Nath Halder, Santanu Das, "Observation of Drilling Burr and Finding out the Condition for Minimum Burr Formation", International Journal of Manufacturing Engineering, vol. 2014, Article ID 208293, 12 pages, 2014. https://doi.org/10.1155/2014/208293.

www.:hutscom.vn/phan-tich-danh-gia-hieu-qua-trinh-drill-dua-vao-phoi-thoat-ra.html (Accessed 10/01/2020)

STEIN, Julie M. The burrs from drilling: an introduction to drilling burr technology. Integrated Constructs, Incorporated, 1995.

Shashikant Kushnoore, Noel D., Nitin Kamitkar, Satishkumar M. Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061). American Journal of Mechanical and Industrial Engineering, Vol. 1, No. 3, 2016, pp. 96-102. doi: 10.11648/j.ajmie.20160103.20.




DOI: http://dx.doi.org/10.30811/jpl.v20i1.2116

Refbacks

  • There are currently no refbacks.




Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

 

  

    

    

Lisensi Creative Commons

Ciptaan disebarluaskan di bawah Lisensi Creative Commons Atribusi-BerbagiSerupa 4.0 Internasional.

 

Mailing Address:

Politeknik Negeri Lhokseumawe

Jl. Banda Aceh-Medan
Km. 280,3, Buketrata, Mesjid Punteut, Blang Mangat,
Kota Lhokseumawe, 24301

Propinsi Aceh,
Indonesia